China's household appliance plastic mold market is at a high speed
China's household appliance plastic mold market is at a high speed
"Twelfth five-year" period is from the Chinese electrical appliances industry power key period of home appliance manufacturing power to home appliance, household appliance industry to establish basic depend on the strategic target of the higher level of technology innovation, must have advanced manufacture technology. The electric appliance accessories mould will undoubtedly support the development of the home electric industry, and realize the role of advanced shaping manufacturing technology of household appliances.
In December 2009, the ministry of industry and information technology issued "about to speed up China's household electrical appliances industry transformation and upgrading of the guidance", for electrical appliances, technology upgrade, puts forward the important task to speed up the transformation and upgrading of the Chinese electrical appliances.
At the same time, the rapid upgrading of the new consumption structure during the 12th five-year plan period and the high volume of products have also brought new development opportunities to the home appliance industry. In 2010, the total industrial output of the household appliance industry was about 900 billion yuan, and the total export volume was $165 billion. Among them, white home appliances (including home air conditioners, refrigerators, cold cabinets, washing machines and microwave ovens) exports about $45 billion, and black appliances (including color TVS) exceed $120 billion. In 2010, the total sales of household appliances in the countryside reached 77.18 million, and the sales volume reached 173.23 billion yuan, which shows the broad market of household appliances.
In recent years, the annual growth rate of the mould needed for China's household electricity industry has reached 15%. A refrigerator is about 350 pairs of mould, worth 4 million yuan; A fully automatic washing machine takes about 200 sets of mold, worth 30 million yuan. A single air conditioner requires 20 pairs of plastic molds, worth 1.5 million yuan. A color TV set will cost about 10 sets of plastic mold, worth 1.2 million yuan. At present, the market has put forward new requirements for the color, feel, precision and wall thickness of household appliances and electronic consumer products, and the shell design has become an important part. According to luo baihui, secretary-general of international model, the injection mold of large, precise and reasonable design (mainly for thin-walled products) will be welcomed in the market in the future.
In the manufacture of integrated circuit, integrated circuit encapsulation molds is necessary in the production of semiconductor integrated circuit product key technology and equipment, electronic packaging directly affects the semiconductor devices and integrated circuits of electrical, thermal, optical properties, beautiful performance and mechanical performance, also affect the reliability and cost, at the same time, played a key role on the system miniaturization, and plastic package will account for more than 95% of the integrated circuit packaging market. As a major consumer of integrated circuits, China currently needs about 3.8 million pairs of semiconductor devices and integrated circuit molding tools, but the current production capacity is less than 1.5 million. In the next 10 years, China's market demand for semiconductor integrated circuits is expected to grow by 15% to 20% annually. The demand of the mould market is also in line with the trend of linear growth. By 2005, the demand will be about 8.4 million, and the demand for industrialization will be extremely urgent.
The components of household appliance parts are made of metal stamping, plastic, foaming, adsorption, etc., so the home appliance is closely related to the accessories of household appliances. 2010 refrigerator (including air-conditioner) yield breakthrough 100 million, single refrigerator about mold 350, including plastic mold 150 ~ 200, 2010, 60 million sets of washing machine production, single full-automatic washing machine about mold 200, worth about $30 million, including 60 plastic mold, vice; In 2010, there were 110 million units of air conditioning, and 50 pairs of single air-conditioner only plastic mold parts; In 2010, there were 120 million sets of color TV sets, and about 140 pieces of the single color TV set, worth about 7 million yuan. There are about 2.8 billion yuan per year in the market of only color TV in the accessories of electrical appliances...
In addition, in 2010, kitchen appliances and small home appliance total sales of 150 billion yuan, 70% share in the world, more than 5000 solar energy water heater companies annual output value reached 73.5 billion yuan, 2010 of these appliances is also dependent on molding products.
At present, China's mold market is at a high speed, especially plastic rubber mould, which has made great progress and should accelerate the development of domestic plastic mold. Therefore, luo baihui pointed out that the two bottlenecks that restrict the development of mold industry should be overcome as soon as possible. One is the lack of standardization of the mould, which inevitably leads to the extension of the delivery time and the difficulty of changing the parts. Low degree of standardization of mould is also directly restricts the mold specialization collaboration and commercial circulation, also limits the mold exports, in 2003 China mould standardization and commercialization degree at about 45%, compared with the commercialization degree of 70% to 80% in the developed countries, and the larger gap.
The other main reason for restricting the development of mould is the low ability of domestic manufacture of high quality mold. With the development of plastic industry, the development of precision, large, complex and long-lived plastic mold will be higher than the total development speed. At the same time, due to recent import mold, precision, large, complex, long-life mold majority, lo fai advice, from the perspective of reduce imports, improve the localization rate, this kind of domestic high-grade mold in the market share will gradually increase.
As the external of mould industry in developed countries and technology transfer as well as China's industrial structure adjustment, cars, home appliances and electronics related increasing demand of precision mould, from the speed, quality, cost and service aspects of accelerated the competition of mold industry, so as to improve the domestic mold standardization and technical level of motors, etc. After years of efforts, the plastic mold standard frame, standard push rod and spring have been widely used in China, and some of the domestic products have been commercialized. Aiming at the processing requirements of key parts, micropores and fine structure components, the development of precision mould to improve the added value of products has become the development path of some small and medium-sized enterprises.
Mold to future development direction, such as large scale, high precision, multifunctional composite, hot runner mold will gradually increase the proportion in plastic mold, and with the continuous improvement and development of plastic molding process, the gas-assisted mold and adapt to high pressure injection molding process of mould will be developed. At the same time, due to the annual import of about us $1 billion per year in China, precision, large scale, complex and long life mould are the majority. From the perspective of reducing imports, China should also accelerate the development of high-end plastic mold.
